The Elite Thermal Alloys benefit from a unique combination of properties make it the ideal material choice for equipment requiring high strength and high conductivity.


The Elite Thermal Alloys have been designed by our renowned metallurgists to give an advantage to engineers working in extreme environments.

Specifying Elite Thermal Alloys will reduce reliance on toxic high cost materials such as beryllium copper.

Performance can be improved and service life extended by using these alloys, resulting in significant cost advantages in oilfield exploration and processing, moulding applications, fine measurement tooling and other applications where high wear resistance and conductivity are important.

Specify the Elite Thermal Alloys to lock-in these benefits.



Mechanical & Conductivity Properties

Copper-Nickel-Chromium-Silicon-Alloy

CuNi2SiCr
Mechanical and Physical properties Units CAL C700 CuNi2SiCr CuBe2
Tensile Strength Rm N/mm²
Ksi
700
102
1206
175
Yield Strength Rp 0.2% N/mm²
Ksi
600
87
1034
150
Elongation % 15 5
Hardness Brinell HB30 185 365
Rockwell Hardness HRC 18 39
Electrical Conductivity % I.A.C.S. 48 22
Thermal Conductivity
20ºc/68ºF
W/mK
Btuft /hr.ft².ºF
208
120
113
65

Rod, Bar and Tube for Standard Tempers

Applications

This family of alloys, in addition to its corrosion resistance in sea water it can be used in most industrial atmospheres and can be used for components coming into contact with non-oxidising acids and salt solutions.

They can also be used at sub zero temperatures where it does not suffer with embrittlement at low temperatures as do many of the steels.

They can be machined to a high tolerance and surface finish and are much easier to process then some of the harder tool steels.

CAL C700 with the addition of Chromium has the highest heat and thermal conductivity and can be heat treated to meet the requirements of Class 3 RWMA.

CAL C700 is also able to maintain its superior electrical and heat conductivity properties up to 600° C (1112°F)


Carefully controlled adjustments in composition and process parameters result in the three distinct Elite Thermal Alloys. This gives designers the opportunity to optimise material selection for their particular applications.

  • Marine applications requiring high strength coupled with excellent corrosion resistance.
  • Aerospace components, such as landing gear bushings and sleeves and bearing retainer rings. .
  • It can be used in the manufacture of mould components for the plastic, Zinc and Aluminium injection die casting market where its high heat conductivity over conventional tool steels offers distinct advantages for high production rates.
  • The alloy is utilised extensively in the motor racing circuit for valve guides and valve seats where high strength, wear and conductivity are important properties.
  • It is also used for electrical application in welding, for electrode holders, spot electrodes, projection and butt welding dies principally for stainless steel and Monel.
  • Other electrical applications include heavy duty switch gear components where greater strength is required than conventional high conductivity copper.
  • For high stressed structures and wear resistant parts such as bevel gears, worm wheels, valves, bolts and general fasteners.

Chemical Composition

Copper-Nickel-Chromium-Silicon-Alloy

CuNi2SiCr



Alloy Copper Alloy UNS Number Cu Ni Si Cr
CAL C700 C18000 Bal 1.8-3.0 0.4-0.8 0.1-0.8

Availability and Formats

The Elite Thermal Alloys can be supplied in the form of forgings, rounds, blocks, rings and tube to a maximum piece weight of 6000kgs.

The product can also be supplied in bar form in standard lengths.


Copper Alloys is experienced in fully machined components designed for the most extreme engineering applications and can support with turnkey precision machined components.


The Elite Alloys come in three groups:
  • Bars (square/flat/round) from 10mm to 500mm (0.375"-20") in section
  • Forgings (to 5 Tonnes): Blocks/Rings to 2400mm (8ft) outer ø / Shafts to 7M (23ft) long / Discs to 1250mm (50") ø
  • Proof machined or fully machined components




Physical Properties

Copper-Nickel-Chromium-Silicon-Alloy

CuNi2SiCr
Mechanical and Physical properties Units CAL C700
CuNi2SiCr
CuBe2
Youngs of elasticity N/mm²
Ksi
140 x10³
20.3 x10³
132 x10³
19.2 x10³
Modulus of Rigidly N/mm²
Ksi
550 x10²
79.8 x10²
489 x10²
71 x10²
Compressive strength
0.1% perm set
N/mm²
Ksi
552
80.6
896
130
Density ρ g/cm³
lbs/in³
8.71
0.3147
8.25
0.3
Coefficient of expansion α
20-300°C
10ˉ6 /K
10ˉ6 /F
17.5
9.7
18
10
Thermal Conductivity 200ºc/392 ºF W/mºK
Btuft /hr.ft².ºF
211
122
138.5
80
Electrical Conductivity m/Ω.mm²
in/ Ωin²
28.00
1102
11.6
457
Electrical Resistivity μ Ωcm
μ Ωin
3.6
1.42
8.6
3.4
Specific Heat 20ºC J/kg/°K
BTU/lb°F
377
0.09
419
0.1
Magnetic Permeability μr <1.001 <1.001
Melting Point ºC
ºF
1040-1060
1904-1960
866-982
1590-1800

Additional information can be provided upon request

Corrosion Resistant

This family of alloys, in addition to its corrosion resistance in sea water it can be used in most industrial atmospheres and can be used for components coming into contact with non-oxidising acids and salt solutions.



  • High resistance to seawater corrosion and industrial atmospheres.
  • Excellent all-round corrosion resistance.
  • Immune to hydrogen embrittlement.
CAL C700
General Corrosion Rates mm/year 0.02-0.08
Crevice Corrosion Rates mm/year 0.02
Select Phase Corrosion None
Impringement resistance limits m/ses 3.2
Corrosion Potential in sea water -0.25
Marine Bio- Fouling Resistance Resistant

Mechanical Properties

Copper-Nickel-Chromium-Silicon-Alloy

CuNi2SiCr
Properties Units Guaranteed Typical
0.2% Proof Stress N/mm² Ksi 600
87
600-750
87-109
Tensile Strength (UTS) N/mm² Ksi 700
102
700-850
102-123
Elongation % 15 15-30
Hardness HB 185 185-230
Every batch of forgings is certified to BS EN 10204.3.1 as standard using prolongated test pieces selected from each batch of forgings.
All material can be supplied ultrasonically tested to international requirements.
Copper Alloys manufactures a number of alloys in the CuNiSi family which exhibit varying properties of strength and conductivity to suit customer’s requirements.

Inspection and Certification

Full chemical analysis performed on every cast to ensure compliance with table 1.

Each batch (same size/same cast/same process-run) is mechanically tested to ensure compliance with minimum mechanical property requirements in table 2, which exceed the generic specification requirements.

100% ultrasonic inspection as standard - most test standards and acceptance criteria can be accommodated. Certification provided as standard in both wet-signed and electronic form (soft-copy) in accordance with EN 10204 type 3.1. 3.2 Certification can also be provided.

Detailed Specifications

Copper-Nickel-Chromium-Silicon-Alloy

CuNi2SiCr
Specification
CAL C700
CuNi2SiCr
CuNi2Si
UK
EUROPEAN
GERMANY CUNi2Si 2.0855
USA C18000
RWMA Class 3

Characteristics

  • High Strength
    Can be manufactured to a range of high strength properties depending on the customer’s requirements.
  • High hardness
    High modulus of elasticity compared with other copper based alloys.
    No embrittlement at sub-zero temperatures.
  • Corrosion Resistant
    High resistance to seawater corrosion and industrial atmospheres.
    Excellent all-round corrosion resistance.
    Immune to hydrogen embrittlement.
  • High Conductivity
    Exhibits both high heat and electrical conductivity properties.

  • Biofouling resistant
    Effectively resists the deposition and build-up of marine organisms.
  • Low Magnetic Permeability
    Virtually non-magnetic.
  • Excellent anti-galling and wear resistant properties Very resistant to pick-up even against stainless steel.
  • Good machinability
    Easily machined to an extremely fine finish and close tolerances.
    Good dimensional stability.
  • Non Sparking
    An important property when the component is in contact with potentially explosive environments.
  • Uniform Fine Grain Structure
    Detailed ultrasonic inspection - most ultrasonic procedures / acceptance criteria accommodated to ensure material is sound.
    Uniformity of mechanical and physical properties.

Download CAL C700 Datasheet...

   Download
Top